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■ Overview
Heavy duty transporter material handling trolleys
►Rail Transfer Cart
A heavy-duty rail transfer cart transports ultra-heavy loads along fixed tracks. Its operation relies on four synergistic systems: a power source (battery, cable, etc.) fuels the traction motor; a control system (panel, remote, etc.) issues commands to drive the motor, which powers the wheels via a reducer; guide wheels keep it on track; and safety devices (emergency stop, anti-collision) ensure stable, safe transport.
► Rail Transfer Cart Advantages
- Super Heavy Load Capacity, Breaking Limits: Rated load ranges from 10t to 200t; high-end models can stably carry 80t-level heavy objects. Complies with Class A6 working standard, with a service life of up to 20 years. High-strength structure enhances torsional resistance by 30%, enabling transportation of heavy equipment without disassembly and solving the problem of damage caused by splitting ultra-heavy materials.
- Flexible Adaptation, Space-Saving: Equipped with four-wheel steering or in-situ 360° rotation; minimum turning radius ≤13m, and trackless models can achieve zero-radius turning. Capable of passing through 1.2m narrow passages, increasing workshop space utilization by over 20% and suitable for both new and old workshop layouts.
- High-Precision Operation, Seamless Connection: Servo control + laser navigation, with positioning accuracy of ±10mm and angle error ≤1°. Stable lifting synchronization, with spreader swing ≤5cm. Enables precise transportation of precision materials and saves time on secondary adjustments.
- Comprehensive Protection, Higher Safety: Integrates overload alarm, laser obstacle avoidance, emergency stop and other devices; sound and light warning eliminates blind spots. Hydraulic locking + automatic braking in case of failure prevents materials from sliding and ensures the safety of personnel and goods.
- Intelligent Upgrade, Cost Reduction & Efficiency Improvement: Supports fully automatic operation, and can connect with MES/WMS systems for intelligent scheduling. Port operation efficiency is 30% higher than the "crane + trailer" combination. New energy versions feature zero emissions and low energy consumption.
- Wide Adaptability, Customizable: Tabletop material and spreader can be customized on demand, compatible with standard and special containers. Covers ports, new energy and other fields, providing exclusive transportation solutions.
►Why Would You Choose Rail Transfer Cart？
• This kind of rail transfer trolley is suitable to applied in the low car height transportation.
• DC motor is applied in transfer trolley. DC motor has the advantage of stable start, low starting voltage, large carrying capacity and saving energy.
• Each of transfer car goes through a series of thorough testing and precise steps before being shipped on board.
• With electricity from the rail, the transfer car is driven to start, stop, go forward and backward and adjust its speed. The voltage is 36V safety for people, thus it is very safe to operate the low-voltage powered transfer trolley.
■ Technical Data
Technical Parameters for Rail Transfer trolley Powered by Conducting Rail
| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-63t | |
| Rated Load（t） | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 63 | |
| Table Size(mm） | Length( L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5600 |
| Width( W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | |
| Height( H) | 450 | 450 | 500 | 500 | 550 | 600 | 600 | 650 | 750 | |
| wheel Diameter（mm） | Ф270 | Ф300 | Ф300 | Ф350 | Ф350 | Ф400 | Ф400 | Ф500 | Ф600 | |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | |
| Running Speed（m/min） | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | |
| Running Distance（m） | 80 | 80 | 80 | 80 | 80 | 80 | 80 | 60 | 50 | |
| Reference Weight（t） | 2.8 | 3.6 | 4.2 | 5.5 | 5.9 | 6.5 | 6.8 | 7.6 | 10.8 | |
■ Application
Application of Rail Transfer trolley
- Manufacturing workshop: used for transporting heavy components and semi-finished products between machine tools, storage areas, and various workstations on production lines, such as handling automotive parts and mechanical castings.
- Metallurgy/Heavy Industry: Transport high-temperature or ultra heavy materials such as steel ladles, steel billets, and non-ferrous metal ingots, relying on tracks to achieve safe and stable movement.
- Warehousing and Logistics Center: Cooperate with shelf layout to complete cross regional transportation of pallets, containers, and other goods, improving warehousing turnover efficiency.
- Port/Terminal: Connecting ships and warehouses, transporting bulk goods or heavy equipment, and adapting to fixed loading and unloading route requirements.
- Construction site: Transport heavy building materials such as steel bars, cement components, and prefabricated modules efficiently along fixed tracks within the construction area.
►Main types of transported materials :
- Industrial heavy-duty components: such as mechanical castings, machine tool parts, automotive assemblies, large gears, bearing seats, etc.
- Metallurgical materials: steel ladles, steel billets, non-ferrous metal ingots, high-temperature furnace materials, metallurgical waste residue, etc.
- Bulk and packaged goods: palletized goods, containers, coils, pipes, sheets, profiles, etc.
- Construction and engineering materials: steel bars, precast cement components, bridge modules, heavy-duty building materials, construction equipment accessories, etc.
- Special materials: precision industrial equipment, heavy-duty fixtures, high/low temperature materials, corrosive materials (requiring special customization), etc.
■ Video
